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Thermal Management Alarms and Controllers

AMPSTRIP DC Fan current alarm for DC  
   

 

 
AMPSTRIP-DC Fan current alarm for DC fans
Click on drawing to view large scale version
 
SmartFan AmpStrip-DC is a modular fan current alarm that monitors the current drawn by DC fans or blowers and generates failure signals if it drops below a preset trigger current. AmpStrip-DC comprises a strip of 6 individual alarm units bused together. The web separating units can be cut to provide strips to handle any quantity of fans. Each unit provides alarm signal outputs for one air mover. The bus distributes power to each unit and OR’s alarm signals from each unit to provide a single alarm output if any air mover should fail. Each alarm unit has three outputs used to drive logic, an LED or a piezo alarm.
 

Features

  • 6 alarm unit strips are easily separated to monitor any quantity of fans
  • Separate alarm outputs are provided for each fan Additionally, alarm signals from each unit are OR’d
  • Permissible power supply voltage is 11.0 VDC minimum to 25.0 VDC maximum
  • Normally open, normally closed and OR’d outputs provide nominal 11 mA for an LED and can sink at least 4 mA at 0.4 VDC to drive logic. Outputs can also drive a piezo alarm. Outputs are referenced to ground

Normally Closed (NC) Alarm Output: Closed above trigger current and will sink 4 mA at 0.4 VDC or less. Open below trigger current and will accept up to 30 VDC. Referenced to fan negative terminal. Applies nominal 11 mA to an LED connected from NC to L.

Normally Open (NO) Alarm Output: Open above trigger current and will accept up to 30 VDC. Closed below trigger current and will sink 4 mA at 0.4 VDC or less. Referenced to negative fan terminal. Applies nominal 11 mA to an LED connected from NO to L. Applies nominal power supply voltage to a piezo alarm connected from NO to P.

OR’d (OR) Alarm Output: OR’d with all other alarm units in AmpStrip. Other characteristics identical to NO alarm output.

 
SPECIFICATIONS
 
Part Number
Maximum Current to a Fan
Trigger Current
Alarm Units per Strip
 
018R105
018R605
1.0 Amp
1.0 Amp
 
0.05 Amp
0.05 Amp
1
6
018R130
018R630
2.0 Amp
2.0 Amp
0.30 Amp
0.30 Amp
1
6
H109 (1)
Hardware Pack
Note: Maximum operating temperature is 65°C ; (1) per alarm unit
 
INSTALLATION
 
Mounting
For AmpStrip-DC Part numbers 018R6XX to be used as separate alarms, cut the web separating alarm units at the designed location with ordinary cutting pliers.
 
CONNECTIONS / JUMPERS

Figure 1 Wiring Diagram

Click on drawing to view large scale version

 
Power-In Connections (J2)
Power at a voltage between 11 and 25 VDC is applied to J2 at pins marked - and +. Normally it is necessary to connect power to only one J2 header in an AmpStrip. However, this connection is rated at 2.5 Amps maximum. If the total current used by all fans powered by AmpStrip exceeds 2.5 Amps, power connections should be made at additional - and + pins.
 
SUGGESTED CONNECTING HARDWARE
 
Ref. Desc.
Header on Board (1)
H109 Hardware Pack
Quantity
Description
Manufacturer (1)
Part Number (1)
J1
22-29-2021
1
2
Housing Terminal (gold)
Molex
Molex
22-01-2027
08-55-0102
J2
22-29-2071
1
7
Housing Terminal (gold)
Molex
Molex
22-01-3077
08-55-0102
2
PCB Support
Richco
CBS-4-19
(1) or equivalent
 
Fan Connection (J1)
Connect the DC fan to J1 with polarity as indicated. AmpStrip-DC distributes input supply power to the fans in addition to sensing their current.
 
Fan Operation Above 25 VDC
Though the maximum voltage that can be applied to AmpStrip-DC is 25 VDC, it can be used with fans operating at higher voltages, e.g. 48 VDC. In this case it does not distribute power to the fans. Any supply voltage between 11 and 25 VDC referred to the negative (reference) voltage used to power the fan may be used. Connect the negative fan lead to J1:- and connect the positive fan lead to the + power supply voltage required by the fan. Connect the low voltage supply (e.g. between 11 and 25 VDC) to J2:+ and J2:-. Again, the fan’s power supply and the low voltage supply must have a common negative terminal.
 
OPERATION
 
Alarm Outputs (J2)
Three alarm circuits are located on header J2. All circuits are non-isolated, have the same electrical ratings, and are referenced to board ground found at J2:-
 
ALARM OUTPUT LOGIC
 
Alarm Output
Above Current Trigger
Below Current Trigger
Power Removed from Unit
NO
Short to Ground
Open Circuit
Open Circuit
OR
Open Circuit
Short to Ground
Open Circuit
CE
Open Circuit
Short to Ground
Open Circuit
 
Power for an LED alarm indication is provided by Pin J2:L via an internal 12 mADC constant current source. Power for logic gate alarm circuitry must be provided externally. For logic circuit alarm indication, each alarm output can sink up to 4 mA at <= 0.4 VDC. When open, a maximum of 30 VDC can be applied to each output.
 
Pin J2:OR or J2:NO and J2:P and can also be used for a piezo buzzer alarm output. Below the trigger current, the board supply voltage (Vs) will be applied to the piezo. Note: L and P are positive (+); NC, NO and OR are negative (-).
 
 
   
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